Prototype Solutions

Prototype to Production &Product Design & Prototyping: Prototype Manufacturing Trendy has product design and development teams to help you take your product from idea to design and prototyping. Our motto…

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Prototype to Production &Product Design & Prototyping: Prototype Manufacturing

Trendy has product design and development teams to help you take your product from idea to design and prototyping. Our motto is “You dream it, we build it. prototype is a cost-effective approach to product iteration that enables product design and engineering teams to easily test ideas and gain functional feedback early in the development cycle.

 

 

Rapid prototyping is the way to get some initial version of products through fast manufacturing methods, such as 3D-printing, CNC machining, and urethane Casting, and these processes are the rapid  prototyping services that Shanghai Future Mould can offer to customers.

 

what ‘s rapid prototype advantage ?

The key advantages of rapid prototyping are the short production time and cost-efficient. Some conditions  that may need rapid prototyping are:

1.  Geometry product design review
2.  Product structure confirmation and functional testing
3.   Small batch product order (No precise size requirements)
4.   Precise CNC machining

 

 

 

Which prototype methos can we offer?

>3D printing: the most common rapid process in terms of prototyping, as it is a fast and affordable technology

 

> CNC machining: attractive for prototyping as it allows to make modifications to the design and to test several iterations very easily and quickly with high levels of accuracy and precision. CNC machined parts can be manufactured in a wide range of metals and plastics and are shipped within 10 days

 

>  urethane Injection moulding: rapid injection moulding process results in a durable set of identical parts for testing with multiple backup parts. It is usually used for high-fidelity product evaluations, but also as bridge tooling for temporary production at a product launch. Injection moulding has very good repeatability and net final shapes. The usual lead time for rapid tooling is 2-3 weeks for the initial parts.

 

 

 

Verifiable machining material at Trendy

Material Also Known As Type Colors Spec Sheet Description
1018 Steel Low Carbon Steel 1018 metal General Purpose 1018 steel is the most prominent of the carbon steels. The low carbon content makes this steel ductile and suitable for forming and welding.
4130 Alloy Steel Alloy Steel 4130 metal Offers great weldability without compromising impact resistance. Often used in gears and fasteners.
Alloy Steel 4140 Alloy Steel 4140 metal Additional chromium makes this steel corrosion and fracture resistant.
Aluminum 2024-T3 Aluminum 2024 metal 2024 Aluminum is used when a high strength-to-weight ratio is required, such as for gears, shafts, and fasteners. It is nonmagnetic and heat treatable.
Aluminum 5052 Aluminum 5052 metal Corrosion resistant aluminum frequently used in sheet metal applications.
Aluminum 6061 T6 Aluminum 6061-T6 metal Aluminum 6061 is easily machined and lightweight, perfect for prototypes, military, and aerospace applications.
Aluminum 6063-T5 Aluminum 6063 metal Commonly used outdoors as architectural trim, railings, and door frames, 6063 aluminum has better machinability than 3003. It is nonmagnetic and heat treatable.
Aluminum 7050-T7451 Aluminum 7050 metal Preferred over 7075 aluminum for use in structural applications, 7050 is a high-strength material that resists fatigue and stress cracking. 7050 is nonmagnetic and heat treatable
Aluminum 7075 T6 Aluminum 7075 T6 metal Harder and higher strength aluminum alloy good for high-stress parts.
Aluminum 7075 T7351 Aluminum 7075 T7351 metal Harder and higher strength aluminum alloy good for high-stress parts.
Aluminum MIC-6 Aluminum MIC-6 metal A cast aluminum plate often used for tooling and base plates.
ASTM A36 A36 Steel Plate metal General purpose, hot rolled steel plate. Great for structural and industrial applications.
Brass 260 Easy Forming Brass 260 metal A highly formidable brass. Great for radiator components and decorative door hardware.
Brass C360 Free Machining Brass C360 metal A highly machinable brass. Great for prototyping gears, fittings, valves and screws.
C932 M07 Brg Brz Bearing Bronze C932 metal C932 is the standard bearing bronze for light-duty applications. It is easily machinable and resistant to corrosion.
Copper 101 Super Conductive Copper 101 metal Commonly known as Oxygen-Free Copper, this alloy is great for electrical conductivity.
Custom Custom (See Notes) metal Please add a note or attach a PDF drawing to this quote to specify your custom material in the Notes and Drawings tab.
EPT Copper C110 EPT Copper C110 metal A multipurpose copper comes in all shapes and sizes. Often used in electrical applications.
Stainless Steel 15-5 Stainless Steel 15-5 metal Offers corrosion resistance similar to Stainless 304. Improved workability, hardness, and high corrosion resistance.
Stainless Steel 17-4 Stainless Steel 17-4 metal A high strength, corrosion resistant stainless alloy. Easily heat treatable. Typically used in medical equipment.
Stainless Steel 18-8 Stainless Steel 18-8 metal One of the most commonly used stainless steels. Also known as Stainless Steel 304.
Stainless Steel 303 Stainless Steel 303 metal A machinable, corrosion-resistant steel.
Stainless Steel 304 Stainless Steel 304 metal A machinable, corrosion-resistant steel.
Stainless Steel 316/316L Stainless Steel 316/316L metal A highly corrosion-resistant steel popular for medical devices.
Stainless Steel 416 Stainless Steel 416 metal Easily machinable but can be heat treated to increase strength and hardness. Low corrosion resistance.
Stainless Steel 420 Stainless Steel 420 metal Contains more carbon than Stainless 410 to give it increased hardness and strength when heat treated. Offers mild corrosion resistance, high heat resistance, and improved strength.
Steel A36 Steel A36 metal A standard architectural, low-carbon steel. Weldable.
Ti6Al-4V Titanium (Ti-6Al-4V) metal Titanium has an excellent strength-to-weight ratio, and the high aluminum content in Ti-6Al-4V increases strength. This is the most commonly used titanium, offering good corrosion resistance, weldability, and formability.
Titanium Grade 2 Titanium Grade 2 metal High strength, low weight, and high thermal conductivity. Ideal for applications in the aerospace and automotive industries.
Zinc Sheet Alloy 500 Zinc Sheet metal Continuous-cast alloy. Has good electrical conductivity and is highly resistant to corrosion. This alloy is readily treatable for painting, plating, and anodizing.
Acetal (Black) Black Delrin (Acetal) plastic Black Acetal resin with good moisture resistance, high wear-resistance, and low friction.
Acetal (White) White Delrin (Acetal) plastic White Acetal resin with good moisture resistance, high wear-resistance, and low friction.
Acrylic Acrylic plastic Clear A clear glass-like plastic. Good wear and tear properties. Great for outdoor use.
Black ABS Black ABS plastic Black High strength engineering plastic, used for many commercial products.
Custom Custom (See Notes) plastic Please add a note or attach a PDF drawing to this quote to specify your custom material in the Notes and Drawings tab.
G-10 Garolite (Flame Retardant) Garolite G10 plastic Constructed of an epoxy resin with fiberglass fabric reinforcement, and also called epoxy-grade industrial laminate and phenolic, this material offers high strength and low moisture absorption.
Nylon 6/6/PA12 Nylon 6/6/12 plastic Offers increased mechanical strength, rigidity, good stability under heat and/or chemical resistance.
PEEK/PPS/PLC PEEK plastic Offering excellent tensile strength, PEEK is often used as a lightweight substitute for metal parts in high-temperature, high-stress applications. PEEK resists chemicals, wear, and moisture.
Polycarbonate /PC/PMMA Clear Polycarbonate plastic Clear A clear or colored, light-weight, glass-like plastic that can be machined.
Polycarbonate Black Polycarbonate plastic Black A clear or colored, light-weight, glass-like plastic that can be machined.
Polypropylene (PP) PBT Polypropylene plastic Polypropylene has excellent electrical properties and little or no moisture absorption. It carries light loads for a long period in widely varying temperatures. It can be machined into parts requiring chemical or corrosion resistance.
PTFE (Teflon)PETG/POM PTFE (Teflon) plastic This material surpasses most plastics when it comes to chemical resistance and performance in extreme temperatures. It resists most solvents and is an excellent electrical insulator.
Ultra-high molecular weight polyethylene UHMW PE plastic A general purpose material. Offers a unique combination of wear and corrosion resistance, low surface friction, high impact strength, high chemical resistance, and does not absorb moisture.
urethane urethane plastic

 

Prototype for methos details as below:

 

 

Selective laser sintering (SLS)
It is a highly versatile approach for rapid prototyping. It offers several advantages. First, it provides functional mechanical properties such as PA 11, PA 12, Flex TPU, Alumide

 

Stereolithography (SLA)
It has a very good surface finish, high detail accuracy as well as tolerances. SLA is great at prototyping clear parts such as Transparent, White, Black Plastics

 

Fused deposition modeling (FDM)
It can rapidly produce large and bulky parts with a wide variety of engineered thermoplastics (such as ABS, PC, ULTEM)

 

 

HP Multi Jet Fusion (MJF) 3D Printing Services
It is a powerful 3D printing technology that produces highly accurate and durable parts at fast speeds. supply material such as PA 12, PA 11, TPU 95A

 

Direct Metal Laser Sintering (DMLS)

It is a metal 3D – printing technology that selectively fuses a fine metal powder in aluminium or stainless steel such ad Aluminium and Stainless Steel

 

Carbon DSL

It allows you to bring unique products to market by introducing previously impossible designs, consolidated parts, faster iterations, and programmable lattices.
such as Plastics and Elastomers

 

 

Rapid CNC Machining

 

cnc Milling
3,4.5 axis – cnc machines
Cnc turning
2axis cnc lathe swiss-type lathes
CNC Drilling
upright. bench, radial. drill presses
 

Express Manufacturing Starting
From 7 Days
CNC Milled Parts Online
Aluminium, Steel, Copper, Polymers & More
Certifications & inspection reports

 

Express Manufacturing Starting From 7 Days
CNC Turned Parts Online
Aluminium, Steel, Copper, Polymers & More
Certifications & inspection reports

 

Express Manufacturing Starting From 7 Days
CNC Drilled Parts Online
Aluminium, Steel, Copper, Polymers & More
Certifications & inspection reports

 

Rapid Injection Moulding

Injection moulding Insert moulding Overmoulding
It is the most cost-effective way to make a plastic part at scale It is an injection moulding process that works  especially well for parts that have threaded holes. It is a high-quality process for pilot runs, low – volume production and bridge tooling.Ready To Get a Quote for Rapid Prototyping?

 

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Get In Touch or Get A Quote

 

 +86-13077884120 What’s app, Wechat: (+86) 13077884120 Lilyguo@Trendy-sz.com.cn
+86-13266789839 What’s app, Wechat: (+86) 1326678 9839  MFG@Trendy-sz.com.cn

 

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